Miscellaneous

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Success     
The Paper clip
The Pencil point
Silly Putty

 

Failures
Patriot Missile Radar System
Hartford Civic Center Roof Collapse
USS Thresher Submarine Sinking
Aluminum Cans and failure

    The engineering products are all around the world today. They are very high-tech, and engineers are designing new products day by day. However, where is the beginning of the engineering design? Needless to say, it started from the simple and small. In this section, we changed our viewpoint, and collected the unlikely engineering design.
   
 
    Fundamental human process is a stem of engineering, and it has been developed, modified, and practiced since the earliest days. Now its methods has been professionalized, and established by engineers, growing its width, having better efficiency, and being renewed.

    Engineers have been creating success stories over failure. Here we introduce the early days engineering design products briefly, which are eventually related to or based on today's engineering design products, as examples of 20th century's success and failure miscellaneous engineering design. For further information and study, you can refer to those linked web sites or read Henry Petroski’s, Invention by Design, Harvard University Press, 1996.

 

 

The Paper clips

    The paper clips are so simple structure and seem to be insignificant for engineering design. But since Gem paper clip, it has been changing and dominating the market. The improvement on it explains the insight of the nature of engineering design. It works with springiness. It can spread apart to hold the papers, and spring back when it is released. We can use it as many times as we want unless we clip the papers until the paper clip is not able to spring back. It caused the iron fatigue. Statics is the important part of the paper clips. It is simple, however, it is a great engineering design.

 

The Pencil Point

    From the pencil, we can study that engineers analyze and judge how things function to improve them. We know that a pencil point will break if we press too hard on it, but we do not know how hard it is. We know that there is the certain point for best writing with best comfortable grip. From breaking the pencil point, we learn how much we should press, and where we should hold. And also we know that the pencil point is difficult to break if we use a blunter point and hold the pencil more vertically. These observations tells us implicitly that it is applied for larger engineering structures as well as systems [1].

 

Silly Putty

Some say its therapeutic, some use it to exercise, while some just like playing with it and it all owed to the engineer at General Electric’s New Haven laboratory, James Wright. Seeking to develop synthetic rubber silly putty was instead created. With the aide of an advertising agent and a toy shop owner, silly putty became the must have toy in the early 1950’s. Its ingredients by percentage weight are:

65% - Dimethyl Siloxane, hydroxy-terminated polymers with boric acid 17% - Silica, quartz crystalline
9% -   Thixotrol ST
4% -   Polydimethylsiloxane
1% -   Decamethyl cyclopentasiloxane
1% -   Glycerine
1% -   Titanium Dioxide

Introduced to the market around Easter, silly putty became a popular item worldwide within months. Lasting over 50 years the product is still popular today. Its simplicity, user-friendly nature and satisfaction to all customers made it a success past and present. Today the company is worth millions and continues to improve the product. For instance as glow in the dark technique was invented, silly putty quickly adapted it to its product and marketed it and needless to say it too was a hit [2].    

 

 



Patriot Missile Radar System

   The missile system used in Desert Shield had a software error that hurt the system after 8 hours of continuous use. The mistake was corrected, but not until after a Scud missile had eluded the patriot missals and killed US Marines.

 

Hartford Civic Center Roof Collapse

    A principal design error in the amount of weight that the roof could sustain caused the 360x300-ft truss to give in, collapsing the roof. The collapse happened after a snowstorm in January of 1978. No one was hurt in the collapse, which was caused by a miscalculation by a civil engineer.

 

USS Thresher Submarine Sinking

    A water inlet gave out (due to poor design) leading to a flood of water coming aboard faster than it could be pumped out. Heavy sonar equipment in the front of the submarine may have contributed to its sinking, since it was not incorporated in the original design.

 

Aluminum cans and failure

   In engineering laboratory, we can see the aluminum cans on the desk or the shelf. Their size is really fit for human hands to hold it. The cans have ease of opening, pouring, and drinking. While they are a great convenience, they are also a great waste of raw materials and energy.  Engineers have to think of this trauma economically and environmentally [3].