Aerospace

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Success                                                                            
The Wright Brothers Flyer

Failures
Apollo Accident
The Space Shuttle Challenger Accident

 

 

 

The Wright Flyer First Flight

On December 17, 1903, at Kitty Hawk, North Carolina, the 1903 Wright Flyer became the first propeller powered, heavier-than-air machine to be flown by a human. It flew forward without losing speed and landed at a point as high as that from which it started. With Orville Wright as pilot, the airplane was launched from a rail and flew for 12 seconds at a distance of 37 meters (120 feet) the first time. Following three more tests, the longest flight was endured with Wilbur at the stick, attaining 260 meters (852 feet) and for 59 seconds. The Flyer designed and built by the Wright brothers is considered a success because it solved the fundamental problems of mechanical flight, lift, propulsion, and control of aircraft stability with limited technology. The concept of canards implemented originally to balance the flyer was later realize to prevent stalls in aircraft due to its location at front of the wings. The cambered design of the wing offered aerodynamic advantages, which interestingly was modeled by Cislunar Aerospace [1], Inc to show the pressure distribution around the wings at high speeds. The images below were generated by CFD and depict the model at a wind speed of Mach 0.2.

 

 

Though the flyer only went to Mach 0.03, might they travel faster, they would still have been a success as the images display. The Wright brothers were not disposed to CFD, their design had the features, which pioneered the aerospace field into modern day flight. The cambered wing provided the pressure distribution inducing the necessary lift needed for flight. In addition the biplane concept added extra lifting surface area. Such features being applied in that time is simply exceptional and made the flyer an absolute success.

 Design Features

The 1903 Wright Flyer was constructed of spruce and ash covered with muslin. The framework "floated" within fabric pockets sewn inside, making the muslin covering an integral part of the structure. This ingenious feature made the aircraft light, strong, and flexible. The 1903 Flyer was powered by a simple four-cylinder engine of the Wrights' own design.

To fly the airplane, the pilot lay prone with his head forward, his left hand operating the elevator control. Lateral control was achieved by warping the wing tips in opposite directions via wires attached to a hip cradle mounted on the lower wing. The pilot shifted his hips from side to side to operate the mechanism, which also moved the rudder. The design features, which made original flyer, are listed below for a conceptual idea of the dimensions and comparison to today’s airplanes [2].

Wingspan:

12.3 m (40 ft 4 in)

Length:

6.4 m (21 ft)

Height:

2.8 m (9 ft 3 in)

Weight, empty:

274 kg (605 lb)

Engine:

Gasoline, 12 hp

Manufacturer:

Wilbur and Orville Wright, Dayton, Ohio, 1903

 

 

Apollo 1


The Mission

A new program was initiated in the 60’s, encouraged by the government and fueled by the engineering and technological advancement of space exploration, manned space flight was born. With confidence and stride of unmanned Saturn V successful navigation into space and safe return to earth, scientist felt optimistic about a manned flight. Apollo’s mission was geared towards completing two goals: First it aimed to reaching the moon before its global competitor the Soviet Union. Second it was to test the command module (CM) systems space-worthiness of send humans to the Moon and returning them safely to earth. The concept of multi-staging rocket proven in Saturn V convinced engineers Apollo 1 was ready human flight into space.

The Tragedy

On January 27, 1967 the crew were preparing for a preflight launch simulation; the purpose of this exercise was to ascertain whether the launch vehicle could function on internal power alone; this test was called "plugs out." At 1:00 P.M. the crew entered the capsule; the hatch was sealed at 2:50 P.M. and the capsule was pressurized to 16.2 pounds per square inch using 100% oxygen. The astronauts and the 1000 member launch crew ran simulation tests and continued the countdown for about three hours. The communications between mission control and the astronauts was really poor. Frustration was mounting as the astronauts tried to continue the test.

At 6 P.M. the craft finally switched over to internal power. At T minus ten minutes a hold was called to check the environmental control system and electrical equipment. Just before 6:31 P.M. the telemetry showed an electrical surge. Unknown to anyone, a short in the CM had occurred beneath Grissom's seat and started a spark, which in a pressurized 100% oxygen atmosphere became a blowtorch. Chaffee announced almost casually over the intercom, "Fire. I smell fire." Five seconds later Grissom transmitted, "Fire! We've got a fire in the Cockpit!" at 6:31:16.8 the last words came from Chaffee: "We've got a bad fire! Let's get out! We're burning up!" During this transmission the cabin's belly split open; the fire had become an inescapable inferno. Three North American employees tried valiantly to reach the astronauts, but it was too late; three courageous and dedicated astronauts were dead. [3]  

The Reason

After a thorough report and investigation conducted by North American Aviation and NASA Review Board, the contributions as well as the cause of the accident were as follows:

1. Deficiencies existed in Command Module design, workmanship and quality control.

2. The Command Module contained many types and classes of combustible material in 
   areas contiguous to possible ignition sources

3. The rapid spread of fire caused an increase in pressure and temperature which 
   resulted in rupture of the Command Module and creation of a toxic atmosphere

4. Due to internal pressure, the Command Module inner hatch could not be opened 
   prior to rupture of Command Module

5. The overall communications system was unsatisfactory between contractor and 
   NASA.

6. Problems of program management and relationships between Centers and with the 
   contractor have led in some cases to insufficient response to changing program 
   requirements

7. Emergency fire, rescue and medical teams were not in attendance

8. The Command Module Environmental Control System design provides a pure oxygen
   atmosphere which presents a severe fire hazards.
[4]

 

 

 

The Space Shuttle Challenger Accident

The Mission

The goal of the 80's was initially to establish a Shuttle to Space Command followed by Star Wars and eventually the launch of the Space Station within the decade. Space transportation was essential to completing any of the tasks and having one capable of transporting humans to and from space was ideal. The concept of the shuttle was introduced since it was a fleet of reusable winged spaceship promising the most economical method to accessing space. The Challenger was designed to achieve the mission objectives of deploying a Tracking Data Relay Satellite and flying of Shuttle-Pointed Tool for Astronomy (SPARTAN-203)/Haley’s Comet Experiment Deployable. A free-flying module designed to observe tail and coma of Haley’s comet with two ultraviolet spectrometers and two cameras. Other objectives were Fluid Dynamics Experiment; Comet Haley Active Monitoring Program; Phase Partitioning Experiment; three Shuttle Student Involvement Program experiments; and set of lessons for Teacher in Space Project. These were the major [scientific] quest to develop and deploy of the Challenger.

The Disaster

On January 28th 1986 11:38EST the unraveling of a costly spectacular firework was underway. At 0.678 seconds after lift off of the space shuttle Challenger, NASA noticed a strong puff of gray smoke spurting from the vicinity aft of the field joint circumference, between 270 to 310-degrees on the right of the Solid Rocket Booster (SRB). Conformed by land and space cameras, vaporized material streaming from the joint indicated the joint was not sealed. At 2.73 seconds a black dense smoke appeared, the hot propellant gases were deteriorating the joint insulation and rubber O-ring in the seal. At 59.26 seconds telemetry showed pressure differential between the chamber and pressure pressures in the right and left boosters. The right booster chamber pressure was lower, resulting from a leak in the ruptured joint. At 64.66 seconds an abrupt change in flame and smoke plume conformed there was significant pressure loss due to a liquid hydrogen leak. At 73.12 seconds circumferential white vapor bloomed from the side of the tank causing severe structural failure to the SRB. The massive release of liquid hydrogen exerted a sudden thrust of 2.8 million pounds, pushing the booster faster and further apart from the shuttle. Within milliseconds, the inevitable happened at Mach 1.92 when the Challenger was engulfed in an explosive burn as the hypergolic fuel tanks ruptured and ignited into a reddish brown smoke plume.

The Reason

Outline in the Presidential Report, the view of the findings that led to the crash were as follows: The Commission concluded that the cause of the Challenger accident was the failure of the pressure seal in the aft field joint of the right Solid Rocket Booster. The failure was due to a faulty design unacceptably sensitive to a number of factors. These factors were the effects of temperature, physical dimensions, characteristics of material, the effects of reusability, processing and the reaction of the joint to dynamic loading. The decision to launch the Challenger was flawed. Those who made the decision were unaware of the recent history of problems concerning the O-rings and the joint interaction. They were also unaware of the initial written recommendation of the contractor Morton Thiokol Inc. advising against the launch at temperatures below 53 degrees Fahrenheit. They also did not have a clear understanding of Rockwell’s concern that it was not safe to launch because of ice on the pad. If the decision-makers had known all of the facts, it is highly unlikely that they would have decided to launch the Challenger on January 28, 1986. [5]

Movie of the Accident